Shows That SmartWall
Systems® Provides
SmartWall Systems® is a

concrete masonry wall system
that outperforms other
masonry and non-masonry
wall systems. SmartWall
Systems® offers superior
performance, especially in
terms of energy efficiency,
maintenance, appearance, fire
resistance, durability, and
strength to weight ratio.
The built-in thermal resistance
and low thermal bridging of
SmartWall Systems® saves
energy in both warm and cold
climates.
The Life Cycle Cost analysis
illustrated in the graph uses
local climate data and energy
costs for heating and cooling,
and show the significant life
cycle energy cost savings The analysis compares Life Cycle Costing analysis
achieved by SmartWall SmartWall Systems concrete illustrated above is shown on
Systems®. In many cases the masonry units at 90 lb/ft³ the following pages. For more
present value of these savings density to ordinary 135 lb/ft³ information about SmartWall
will pay for the SmartWall units. Units are standard Systems®, contact the Expanded
System® itself. For example, 8" x 8" x 16" dimensions. The Shale, Clay, and Slate Institute
The analysis shows that a analysis uses steady-state heat office or any ESCSI member.
SmartWall building in
saves $1.15 per block over the
first ten years of the building’s Detailed information on the
life, and $2.86 over a thirty- thermal values, energy costs
year period. and the methodology of the
For Ten and Thirty Year
Periods
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Dallas-Ft Worth |
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Climate (WSO unless noted otherwise) (1) Heating degree Days HDD65 Cooling Degree Hours CDH74 Energy
Costs Fall 1999(2) Natural Gas (for heating) $/mcf Electricity (for cooling) $/kwh |
3025 16803 $5.93 $0.070 |
5596 5358 $7.23 $0.100 |
6459 6606 $4.97 $0.081 |
6179 4772 $6.23 $0.095 |
2420 36294 $4.58 $0.064 |
6023 5908 $4.06 $0.055 |
2672 22966 $4.58 $0.094 |
1548 30474 $4.58 $0.068 |
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Total LCC Savings @ 10 Years, $ / block Total LCC Savings @ 30 Years, $ / block |
$0.82 $2.05 |
$1.59 $3.96 |
$1.28 $3.18 |
$1.51 $3.76 |
$0.71 $1.76 |
$0.96 $2.40 |
$0.73 $1.82 |
$0.53 $1.31 |
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Climate
(WSO unless noted otherwise) (1) Heating degree Days HDD65 Cooling Degree Hours CDH74 Energy
Costs Fall 1999(2) Natural Gas (for heating) $/mcf Electricity (for cooling) $/kwh |
5653 9082 $5.44 $0.065 |
1595 4306 $6.26 $0.095 |
3214 24504 $6.11 $0.062 |
198 39401 $6.59 $0.065 |
7327 3313 $4.89 $0.064 |
8010 6806 $4.40 $0.066 |
1311 32758 $5.65 $0.070 |
5171 7634 $6.49 $0.128 |
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Total LCC Savings @ 10 Years, $ / block Total LCC Savings @ 30 Years, $ / block |
$1.23 $3.07 |
$0.43 $1.06 |
$0.93 $2.32 |
$0.93 $0.92 |
$1.38 $3.43 |
$1.38 $3.45 |
$0.56 $1.41 |
$1.39 $3.46 |
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City |
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Climate
(WSO unless noted otherwise) (1) Heating degree Days HDD65 Cooling Degree Hours CDH74 Energy
Costs Fall 1999(2) Natural Gas (for heating) $/mcf Electricity (for cooling) $/kwh |
6201 13180 $4.53 $0.054 |
1444 54404 $5.95 $0.080 |
3538 11845 $6.62 $0.064 |
2775 10464 $6.26 $0.083 |
4948 17843 $5.66 $0.061 |
5805 9898 $4.35 $0.056 |
5122 1050 $4.73 $0.062 |
3741 26468 $5.23 $0.046 |
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Total LCC Savings @ 10 Years, $ / block Total LCC Savings @ 30 Years, $ / block |
$1.15 $2.86 |
$0.87 $2.17 |
$0.98 $2.43 |
$0.76 $1.90 |
$1.19 $2.97 |
$1.02 $2.54 |
$0.92 $2.29 |
$0.89 $2.22 |
LCC Savings Comparison between 90 pcf SmartWall units and ordinary 135 pcf masonry units. All units 8" x 8" x 16". This analysis uses steady-state heat flow
calculations, and does not include the effects of thermal mass. An example of the calculation details is shown on the next page.
References for this page and the following page:
(1) Appendix A, Climatic Data for the
(2) Natural Gas Costs: Natural Gas Monthly, US
Department of Energy –
Energy Information Administration, October, 1999. Table 22, page 57-59.
Commercial gas costs by state were used for the most
recent complete year
available. Contact ESCSI for details.
Electricity Cost: Electric Sales and Revenue 1998,
US Department of Energy –
Energy Information Administration, October 1999,
Table 15. Commercial
Average Rates for the Utility serving the selected
city.
(3) R-values for Single Wythe Concrete Masonry
Walls, TEK 6-2A, National
Concrete Masonry Association,
1996. The R-value is interpolated for 90 pcf.
Values are for unreinforced walls. For walls with 32" o/c vertical grouting
and
reinforcing, the difference in U values
between a 90 lb/ft³ wall and 135 lb/ft³
wall drops to 0.153, a 2.5%
reduction. Life cycle savings will be
reduced by a
similar amount. Calculation procedures for grouted walls are
shown in the
referenced NCMA TEK.
(4) The 2% nominal discount rate was chosen as
appropriate for this analysis
because it represents the typical
long-term two percent difference between
short-term US T-bill rates and the CPI
inflation rate. See Office of Management
and Budget Circular A-94 Guidelines
and Discount Rates for Benefit-Cost
Analysis of Federal Programs.
This analysis was developed by Buildex Inc. for use
with permission by members of the Expanded Shale, Clay, and Slate Institute,
© 2000 ESCSI.
This March 2000 edition replaces earlier versions of this publication,
which used different furnace efficiencies and cooling SEER and a less
comprehensive source of commercial
electricity costs.
Present Value of Annual Energy Cost Savings Using SmartWall Systems®
Over a Thirty Year Period
Wall construction: Location:
Single wythe
8" w/foamed in place core insulation
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R Value Data |
CMU Density |
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135 lb/ft ³ |
105 lb/ft³ |
90 lb/ft³ |
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R value (3) Calc: U value |
3.40 0.294 |
5.60 0.179 |
7.30 0.137 |
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Calc: Difference in U values (vs 135 lb/ft³) |
--- |
0.116 |
0.157 |
R-value in (hr – ft2
- ºF) / BTU. U value in BTU / (hr – ft2
- ºF)
The
following analysis makes two comparisons.
The left column compares lightweight units meeting ASTM C90 at
105 lb/ft³ to ordinary 135 lb/ft³ units. The second comparison (in the right hand
column) is between a SmartWall
Systems® unit at 90 lb/ft³ and the same 135 lb/ft³ unit. All units are conventional 8" x 8"
x 16" size. The analysis
Shows
that SmartWall Systems® units save substantial energy costs when compared to
both ordinary 135 lb/ft³
units and regular ASTM C 90 lightweight units.
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ASTM Lightweight 105 lb / ft³ CMU |
SmartWall 90 lb / ft³ CMU |
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Heating Cost Calculations U value difference vs. 135 lb / ft³ cmu (from
above) Natural Gas Cost (2) per mcf Furnace efficiency Calc: $ Cost per Btu output Heating Degree Days for This Location (1) Calc: Energy Savings: $ / sq ft / yr Calc: Energy Savings: $ / block / yr Present Worth of Heating Savings n (years) i (nominal rate – energy
and money)(4) |
0.116 $4.53 0.80 5.66E – 06 6201 $0.0974 $0.0866 30 2.00% |
0.157 $4.53 0.80 5.66E – 06 6201 $0.1324 $0.1177 30 2.00% |
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Calc: Present Worth of Heating Energy Savings, $ /
block |
$1.94 |
$2.64 |
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Cooling Cost Calculations Electricity Cost (2) per kwh SEER Cooling Degree Hours for This Location (1) Calc: Energy Savings: $ / sq ft / yr Calc: Energy Savings: $ / block / yr Present Worth of Cooling Savings n (years) i (nominal rate – energy and money) (4) |
$0.0538 10 13180 $0.0082 $0.0073 |